About Activa 3G
Activa 3G Mould
An Activa 3G Mould is a precision-engineered injection mould designed for manufacturing high-quality plastic components used in the Honda Activa 3G scooter. Developed using advanced design software and premium-grade tool steel, the mould ensures excellent dimensional accuracy, superior surface finish, and long-lasting performance in mass production environments.
The mould is suitable for producing various Activa 3G body parts such as front covers, side panels, rear panels, mudguards, headlamp housings, and other plastic components. Precision machining and optimized cooling systems help achieve consistent product quality, reduced cycle times, and improved production efficiency.
Key Features:
- High-precision mould design for accurate component fitment
- Superior surface finish with minimal post-processing requirements
- Durable tool steel construction for extended mould life
- Efficient cooling system for faster production cycles
- Low maintenance and reliable performance
- Compatible with automotive-grade thermoplastic materials
Activa 3G Moulds are widely used by automotive component manufacturers to produce durable, lightweight, and aesthetically appealing scooter parts that meet industry quality standards and customer expectations.
Precision Engineering for Enhanced PerformanceWith each Activa 3G injection mould, we guarantee superior shaping modes and fine tolerances. Our use of hardened steel cores and P20 mould bases ensures rugged durability and repeatable precision. Every tool undergoes mirror polishing and stringent anti-rust treatment to support the uninterrupted manufacture of headlight housings for two-wheelers, delivering both consistency and reliability.
Custom Solutions and Streamlined ProductionOur team leverages the latest design software, including AutoCAD, UG, and Pro/E, to deliver fully customized moulds tailored to client specifications. Whether you require a single or multiple cavity design, we adapt quickly to your needs. Typical production lead times range from 40 to 60 days, ensuring prompt and professional service from design to delivery.
FAQ's of Activa 3G mould:
Q: How is the Activa 3G mould customized according to client requirements?
A: Customization is achieved by incorporating your specific drawings or 3D models into our design process, using advanced software such as AutoCAD, UG, and Pro/E. Options like cavity number, runner system, and surface treatments can be tailored to fit unique project needs.
Q: What materials are used in the construction of the Activa 3G headlight housing mould?
A: The mould is built with a P20 steel base and a hardened steel core for durability. It produces headlight housings from high-quality ABS or PC plastic, ensuring resilience and excellent optical properties for two-wheeler applications.
Q: What is the average production lead time for this mould?
A: Once the design and customization details are finalized, the usual production lead time is between 40 and 60 days, depending on complexity and client specifications.
Q: Where is this mould typically used?
A: Designed for the injection moulding of two-wheeler headlight housings, the Activa 3G mould is most commonly used by manufacturers of scooter body parts, especially for the Activa 3G model.
Q: What process is employed to ensure a superior surface finish and long mould life?
A: A mirror polishing process is applied to the mould surface, combined with an anti-rust coating. Regular greasing and cleaning, as recommended, help maintain a high-quality finish and extend the mould's lifespan up to 800,000 shots.
Q: How does the efficient cooling system benefit the moulding process?
A: The cooling system uses precisely designed channels to rapidly dissipate heat during injection moulding. This results in improved cycle times, consistent part quality, and reduced risk of part deformation.
Q: What are the main advantages of using this mould for scooty headlight housing production?
A: Key benefits include high dimensional accuracy (tolerance up to 0.02 mm), robust materials for longevity, flexibility in customization, a quick auto-ejector pin system for faster cycles, and proven reliability across hundreds of thousands of shots.