Filter Mould

Name: Filter Mould
Brand: ShyamJi Engineering Works
Price: 10000 INR
Availability: InStock

Price 10000 INR/ Piece

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MOQ : 1 Piece

Filter Mould Specification

Mould Base
P20 Steel

Core Material
H13/NAK80

Tolerance
0.01 mm

Working Process
Injection Moulding

Life Span
300,000 500,000 Shots

Material
High Grade Steel

Shaping Mode
Plastic Injection Mould

Punch Dies
Customizable as per design

Die Head
Precision Hardened Steel

Mould Size
Customizable

Cooling System
Optimized Water Channels

Hardness
48-52 HRC

Mould Weight
Dependent on Design

Ejection System
Ejector Pin/Blade

Application
Automotive, Industrial, Filtration Equipment

Runner System
Hot Runner / Cold Runner

Design Software
UG, PROE, CAD, SolidWorks

Cavity Number
Single / Multi Cavity Available

Surface Finish
Polished / Textured

Cycle Time
15-30 seconds

Filter Mould Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
1 Piece Per Month

Delivery Time
1 Week

Main Domestic Market
All India

About Filter Mould

Filter Mould is most commonly utilized in plastic processing industries for manufacturing housing of filter that is utilized in various machines, equipments, & industrial processing systems. It is made of high quality steel alloy with galvanized surface finish and assures superior structural strength. This mold delivers precise structures every single time while ensuring superior repeatability. It creates every single structural detail which is highly admired by our clients. Filter Mould can be availed in customized configurations as requested by customers at market leading process

Features:

Long service life
No special maintenance requirement
Easy mold release

Usage/Application

Molding Die

Customizable Cavity and Surface Options

Select from single or multi-cavity moulds to match your production scale. Surface finishes, either polished or textured, enhance both appearance and functionality, empowering you to meet specific aesthetic and technical criteria for each application.

Advanced Runner and Ejection Systems

Choose between hot runner or cold runner systems for material flow efficiency. Ejection is executed via reliable pin or blade systems, ensuring quick, clean release of components and reducing the risk of damage.

Reliable Cooling and Robust Materials

Optimized water channels in the mould ensure rapid cooling and cycle times, while the use of P20 steel for the base and H13/NAK80 for cores guarantees long-lasting performance and high structural integrity.

FAQs of Filter Mould:

Q: How is the cavity number determined for a Filter Mould?

A: The cavity number, single or multi-cavity, is selected based on manufacturing volume requirements. Multi-cavity moulds boost productivity for large-scale production, while single-cavity moulds are ideal for prototyping or low-volume runs.

Q: What benefits does the optimized cooling system offer?

A: Optimized water channels improve thermal regulation within the mould, enabling quicker cycle times of 15-30 seconds and enhanced dimensional stability, which results in higher production efficiency and better product quality.

Q: When should I use a hot runner versus a cold runner system?

A: Hot runner systems are preferred when minimizing material waste and achieving higher production speeds is crucial. Cold runner systems are suitable for simpler designs or when material recycling is required after each shot.

Q: Where are Filter Moulds commonly applied?

A: Filter Moulds are widely used in automotive manufacturing, industrial component production, and filtration equipment due to their precision, robustness, and adaptability to varied specifications.

Q: What design software tools are utilized for mould creation?

A: Mould designs are developed using UG, PROE, CAD, and SolidWorks, enabling detailed modeling, refinement, and customization to match client needs and industry standards.

Q: How does the mould material affect its lifespan and performance?

A: Constructed from high-grade steel, with core materials like H13 or NAK80 and a P20 steel base, the mould offers durability and a lifespan of 300,000 to 500,000 shots, maintaining hardness of 48-52 HRC and accuracy within 0.01 mm tolerance.

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