Headlight Die

Name: Headlight Die
Brand: ShyamJi Engineering Works
Price: 10000-1000000 INR
Availability: InStock

Price 10000-1000000 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Headlight Die Specification

Working Process
Injection Molding and Precision Machining processes.

Core Material
High-grade H13 Tool Steel, providing excellent hardness and thermal resistance.

Tolerance
0.01 mm for tight dimensional accuracy.

Mould Base
Mild Steel (MS), Precisely machined base plate offers high stability and durability.

Life Span
Up to 500,000 cycles (depends on maintenance and material used).

Material
Steel for die and core; compatible with both thermoplastic and thermoset molding.

Shaping Mode
Injection Mold Shaping for accurate and repeatable headlight housings.

Punch Dies
Custom punch dies included for detailed cutouts and inserts.

Die Head
Alloy Steel Die Head optimized for headlamp geometry.

Cooling System
Conformal cooling channels for efficient production.

Ejection System
Precision pin and plate ejection mechanism.

Cavity Number
Single/Multi Cavity (as per design specifications).

Runner System
Hot runner/cold runner system available.

Application
Automotive Headlight Manufacturing

Die Maintenance
Easy maintenance construction for reduced downtime.

Design Software Used
Supported by AutoCAD, UG, CATIA, and Pro/E.

Mold Weight
Ranges from 1000 kg to 2500 kg depending on size.

Surface Finish
Mirror polish and EDM texturing for high optical clarity.

Headlight Die Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
1 Piece Per Month

Delivery Time
1 Week

About Headlight Die

Headlight Die is a kind of solid duly casting tool that is precisely fitted to sophisticated die-casting machine in order to perform head light fabrication task. It casts head light by putting high pressure on metal sheet. Thus, head light fabricated by means of such is highly appreciated by a number of customers for exact edges finish, precise dimension, high strength and durable finish standard. The Headlight Die can be custom-made as required by clients in terms of size, shape and design.

Usage/Application

Molding Die

High Precision and Durability

Built with high-grade H13 Tool Steel for cores and mild steel for the base, this die ensures unmatched hardness, thermal resistance, and stability. Every base plate is precisely machined, guaranteeing minimal deviations and robust performance throughout the products lifecycle.

Superior Optical Clarity Finish

Mirror polish and EDM texturing techniques are used on the die surface to meet the demanding requirements of modern headlights. This guarantees that every headlight housing produced offers high optical clarity and a premium surface quality, contributing to effective light distribution and aesthetic appeal.

Efficient Production and Maintenance

Equipped with conformal cooling channels and a precision pin and plate ejection mechanism, the die allows for rapid and consistent production cycles. Its construction is designed for easy maintenance, minimizing downtime while maximizing productivity and operational efficiency.

FAQs of Headlight Die:

Q: How does the Headlight Die ensure precise and repeatable headlight housing production?

A: The die utilizes an injection molding process combined with tight dimensional tolerances of 0.01 mm. Single or multi-cavity designs, accurate machining, and precise ejection mechanisms all work together to provide consistent, high-quality results for every cycle.

Q: What surface finish options are available for improved optical clarity in headlights?

A: Our dies feature mirror polish and EDM texturing techniques, delivering exceptional surface smoothness and high optical clarity. This ensures that the final headlight housings meet rigorous automotive standards for light transmission and appearance.

Q: When should I choose a hot runner system over a cold runner system for production?

A: The choice depends on your production volume and material. Hot runner systems are ideal for high-volume manufacturing and offer reduced waste, while cold runner systems are suitable for lower volumes and greater flexibility. Both options are available as per your specific requirements.

Q: Where is this Headlight Die typically deployed?

A: This die is primarily used in automotive manufacturing facilities, especially those focused on producing headlight housings. Its robust construction and precise shaping make it suitable for suppliers and service providers across India seeking reliable headlight solutions.

Q: What design software supports the customization of the Headlight Die?

A: The die can be designed and customized using industry-leading software such as AutoCAD, UG, CATIA, and Pro/E. This flexibility allows seamless integration with various design workflows for accurate mold development.

Q: How does the cooling system improve productivity during molding operations?

A: Conformal cooling channels are integrated within the die, providing efficient and uniform cooling. This optimizes cycle times and prevents defects, ensuring faster mold release and higher overall production efficiency.

Tell us about your requirement